MB7-849 - NAV 2009 Manufacturing
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What activities might be performed using Finished Production Orders? Choose the 3 that apply.
Standard, expected, and actual costs of a production order may be reviewed using the Production Order Statistics window.
Production order ledger entries may be reviewed for information regarding quantity, work centers, and machine centers.
In a maketoorder environment, a finished production order may be selected as a template for creating new production orders using the Copy Prod. Order Document function.
When calculating regenerative plans, supply and demand is not considered before the starting date of the planning period. Therefore, the planning system does not suggest any changes to supply orders in the frozen zone and order tracking lines are not created or maintained for the period with some exceptions. Within the frozen zone, what exceptions are considered by the planning system? Choose the 3 that apply.
If the projected available inventory, including the sum of supply and demand in the frozen zone, is below zero.
If serial and lot numbers are required on the backdated order(s).
If the supplydemand set is linked by an ordertoorder policy.
To use putaway features, a production manager must first create an inbound warehouse request for a released production order. How can an inbound warehouse request be created? Choose the 2 that apply.
By selecting the Create Inbound Request check box on the Refresh batch job.
By running the Create Inbound Whse. Request function from the production order.
Microsoft Dynamics NAV 2009 supports manual and automatic flushing. What information is updated as a result of flushing? Choose the 3 that apply.
What report is used to show a detailed listing of the costs for each operation and component for selected production orders?
Prod. Order Detailed Calc.
Given the following setup: A shop calendar with working days of 15 hours per day, seven days per week. A painting work center with capacity of 1, efficiency of 100, and the unit of measure set to minutes. The shop calendar is linked to the work center. A painting robot machine center with capacity of 2 and efficiency of 100. The work center is selected on the machine center. What is the capacity per day when the machine center calendar is calculated?
You are the consultant for a Microsoft Dynamics NAV 2009 implementation. Your client produces items based on sales orders. You are guiding your client through a demonstration of how the planning process functions in a maketoorder (MTO) environment. First, you instruct your client to set up items for a bike and the related subassemblies (front wheel and back wheel) with a manufacturing policy of MTO. Then, he or she enters a sales order for a bike. Next your client calculates a regenerative plan in the planning worksheet for MPS and MRP; this creates suggested production order lines in the worksheet for the bike, front wheel, and back wheel. Finally, you instruct your client to execute the carry out action messages function for the lines in the planning worksheet. What result do you expect?
A single production order with lines for the bike, front wheel, and back wheel.
What two methods are used to change the status of production orders? Choose the 2 that apply.
For an individual production order, use the Change Status batch job from the production order.
For multiple production orders, use the Change Production Order Status batch job.
The overall purpose of MRP is to provide timephased formal plans, by item, to supply the right item at the right time, in the right place, and in the right quantity. MRP uses action messages to tell the user what must be done to meet demand. What action messages are displayed in the planning worksheet? Choose the 3 that apply.
Create a new order.
Cancel an order.
Change an order (quantity, timing).
You are the consultant for a Microsoft Dynamics NAV 2009 implementation. Your client has set up the following routing: Step No. Description 10 Wheel Assembly 20 Chain Assembly 30 Final Assembly 40 Control A portion of a production BOM set up by your client is as follows: Item No. Description 1100 Front Wheel 1200 Back Wheel 1300 Chain Assembly 1650 Pedals Forward flushing is selected on the Item cards for all of the components. Your client wants to forward flush the chain assembly and pedals when the chain assembly routing step begins. What setup must be completed to forward flush the components?
Assign the same routing link code to the chain assembly step on the routing and the pedal and chain assembly components on the production BOM.
The Production Journal performs many of the same functions as the Consumption and Output Journals. How does the Production Journal differ from the Consumption and Output Journals? Choose the 3 that apply.
When a user closes the Production Journal without posting the changes, a request message is displayed allowing the user to stay in the journal.
Quantities and times already posted for the production order are displayed at the bottom of the journal as actual entries.
Production journals display operations and components together in a logical structure that provides an overview of the production process.
The Routing Sheet report can be used to verify accuracy of routings or as a basis for new routings or versions. When printing, what additional information can be selected to print on the report? Choose the 3 that apply.
What is the purpose of the Matrix per Version window?
To view components for all of the existing versions of a production BOM.
When a purchase order exists for subcontracted services related to a production order, how can you determine the related production order from the purchase order?
Add the Prod. Order No., Prod. Order Line No., Operation No., and Work Center No. fields to the purchase order lines.
Microsoft Dynamics NAV 2009 supports multilevel Bills of Material (BOMs). What are the maximum number of levels supported?
You are a consultant implementing Microsoft Dynamics NAV 2009. You are explaining the concept of netting to your client's production planner. For this discussion, you and the planner have agreed to assume a production forecast of 500 bikes for a particular month. You then introduce two scenarios for sales orders for the bikes in that month. For the first scenario, orders are received for 400 bikes. For the second scenario, orders are received for 650 bikes. Based on the sales orders, the planner wants to know the impact the production forecast has on gross requirements. Considering sales orders, how does the production forecast affect gross requirements for each scenario?
Scenario 1 = 100; Scenario 2 = 0
You are the consultant on a Microsoft Dynamics NAV 2009 implementation. You have worked with your client to set up items, production BOMs, and a production forecast. Sales orders have not been entered in the system and there is no inventory on hand. The bike item has an associated BOM. The purchased components include one saddle and one lamp per bike. In the production sales forecast, there is demand entered for a period of 100 bikes, 30 saddles, and no lamps. You have your client execute Calculate Regenerative Plan using MPS only (not MRP) in the Planning Worksheet. What results do you expect for the bike, saddle, and lamp?
Bike = 100; Saddle = 30; Lamp = 0
In Microsoft Dynamics NAV 2009, the Reorder Cycle can be set on each item. What is the typical relationship between item cost and reorder cycle?
The higher the cost, the shorter the reorder cycle.
After a production order is manually created, how can a production planner determine whether the component items are available? Choose the 2 that apply.
Execute the Calculate Plan function from Order Planning.
Review the Prod. Order Shortage List report.
You are a technical support specialist for Microsoft Dynamics NAV 2009. You receive a call from a client requesting assistance with production BOMs. Your client has an existing BOM for a finished good. For a set period of time, your client wants to include an additional component when producing the finished good. What advice do you give your client to handle the additional component for the finished good?
Add the component to the lines of the existing BOM, and then specify the Starting and Ending Date on the line.
Microsoft Dynamics NAV 2009 handles both productive and nonproductive throughput time. What types of nonproductive time are supported? Choose the 3 that apply.
For a production BOM, all of the components are set up to forward flush, and there are no routing link codes. During which activity are the expected components consumed from inventory?
When the production order status is changed to released.
A planner is running a regenerative plan for MPS only. What type of demand will influence the output?
Sales orders, forecast entries, and blanket orders
When the Location Mandatory check box is selected in Inventory Setup, what other setup is necessary for planning to be accurate?
A stockkeeping unit must be set up for each location where an item is planned.
In Manufacturing Setup, you can specify dampeners to suppress action messages during planning. Dampeners are available for both time and quantity (a percentage of the lot size). For what changes can dampeners result in an action message not being generated after a sales order is updated? Choose the 2 that apply.
Changing the shipment date to a future date.
Changing the quantity to a lesser amount.
A stockkeeping unit (SKU) can be considered to be a locationspecific Item Card. How are SKUs created? Choose the 2 that apply.
Manually by entering the information directly on a Stockkeeping Unit Card.
For selected locations using the Create Stockkeeping Unit function from an Item Card.
You are a consultant implementing Microsoft Dynamics NAV 2009. You are assisting your client in setting up a Work Center. On the Scheduling FastTab your client has selected minutes in the Unit of Measure Code field. Your client tells you that for the Assembly Department, there are five employees working an eight hour shift. Your client also tells you that time study results indicate that the employees work on average 6.4 hours of the eight hour shift. What entries do you advise your client to make in the Capacity and Efficiency fields on the Scheduling FastTab?
Capacity = 5, Efficiency = 80
You are a technical support specialist for Microsoft Dynamics NAV 2009. The production planner for one of your clients contacts you regarding a planning problem with a particular finished good. The planner explains that for a recently modified production BOM, the planning results are incorrect. You determine that the production BOM for the finished good was recently modified to include an additional level; afterwards, the status was updated to certified. You also confirm with the client that the Dynamic Low Level Code check box is not selected in Manufacturing Setup. Based on your conversation, what is the first step you have the planner perform to properly plan the finished good?
Run the Calculate Low Level Code function.
The setup for subcontract work centers is similar to regular work centers, with some notable exceptions. What is the typical setup for subcontract work centers? Choose the 2 that apply.
The Unit Cost Calculation field is set to Units.
A vendor is selected in the Subcontractor No. field.
When you manually enter a production order, prior to executing the Refresh function, what information must you enter? Choose the 3 that apply.
Source type (item, family, or sales header)
When the Finished check box is selected on a line in the Output Journal, what functions are performed upon posting? Choose the 2 that apply.
The routing line status is changed to Finished.
The operation is removed from the Allocated Quantity field in the Work Center Load or Machine Center Load.
You are a technical support specialist for Microsoft Dynamics NAV 2009. One of your clients contacts you for assistance. Your client has entered firm planned production orders; the firm planned production orders include routings with operations that have a subcontractor work center assigned. Your client is running the Calculate Subcontracts function in the Subcontracting Worksheet; however, lines are not populating in the worksheet. What step do you recommend to your client so that lines can be populated in the subcontracting worksheet?
Change the status of the Firm Planned Production Orders to Released.
What information can be recorded in the Output Journal? Choose the 3 that apply.
Run Time and Setup Time
Scrap Quantity and Scrap Codes
You are the consultant on a Microsoft Dynamics NAV 2009 implementation. You are reviewing Manufacturing Setup, explaining the purpose of the various fields to your client. What explanation do you provide for the use of the Dampener (Time) and Dampener (% of Lot Size) fields?
They limit Action Messages when a plan is executed in Microsoft Dynamics NAV.
When a production order is released, certain conditions must be met for all of the components to be automatically consumed from inventory. What conditions must be met? Choose the 3 that apply.
Forward has been selected as the flushing method on all components.
The inventory is on hand.
There are no routing link codes assigned.
In Microsoft Dynamics NAV 2009, you set up different levels of work facilities. What are the different work facility levels available?
Work Center Groups, Work Centers, Machine Centers
You are a technical support specialist working with Microsoft Dynamics NAV 2009. You receive a call from a client requesting assistance with production BOMs. Your client has created a new version of a production BOM; however, when they create a production order, the original BOM is used. In response to your questions, your client indicates that the Active Version field on the original production BOM is blank. What setup do you ask your client to verify to determine why the Active Version field is blank? Choose the 2 that apply.
On the production BOM version, verify the Starting Date field is populated with a date prior to the work date.
On the production BOM version, verify the Status is Certified.
You are a technical support specialist for Microsoft Dynamics NAV 2009. One of your clients contacts you for assistance in setting up a subcontractor where the rate charged is different for each process. Your client is unsure of the necessary setup and asks for your guidance. What steps do you have your client complete to set up the subcontractor? Choose the 2 that apply.
Select the Specific Unit Cost check box on the Work Center Card.
Add the Work Center to a Routing, enter a cost in the Unit Cost per field.
You are a consultant implementing Microsoft Dynamics NAV 2009. You guided your client through the steps to populate a Planning Worksheet using the MPS selection for the Calculate Net Change Plan function. One of the lines populated in the worksheet has the MPS Order check box selected. Your client needs to generate the dependent requirements for the line. What function do you have your client perform next so that planning is complete for the line?
Run Planning with the MRP check box selected
You are a technical support specialist for Microsoft Dynamics NAV 2009. Your client plans to use regenerative planning to create suggested orders for an item. Specifically, when the item has a quantity available less than 50, he or she wants an order suggested for 80. The item has been set up with a Replenishment System of Purchase and a Manufacturing Policy of Maketo Stock. Your client is unsure of what entries to make in the Reordering Policy, Safety Stock Quantity, Reorder Point, and Reorder Quantity fields on the Item Card. What entries do you advise your client make in the fields on the Item Card?
Reordering Policy = Fixed Reorder Quantity; Safety Stock = 0; Reorder Point = 50; Reorder Quantity = 80
You are the consultant on a Microsoft Dynamics NAV 2009 implementation. Your client is setting up Item Cards. In the Flushing Method field, the available options are Manual, Forward, and Backward. Your client asks you to explain how material is consumed when forward flushing is selected and routing link codes are not used. What explanation do you provide to your client?
The expected quantity of material is automatically consumed at the release of a production order.
You need to create a production order from a sales order. What two types of production orders can be made from the Sales Order Planning window? Choose the 2 that apply.
What Replenishment System(s) are available for selection on a Stockkeeping Unit Card?
Purchase, Production Order, Transfer
Microsoft Dynamics NAV 2009 supports phantom BOMs. What selection do you make in the Type field to enter a phantom BOM on a production BOM line?
You are a technical support specialist for Microsoft Dynamics NAV 2009. One of your clients contacts you for assistance. Your client began processing a production order which was subsequently cancelled; the components were removed from inventory. Your client does not know how to record the adjustment to put the components back into inventory. What recommendation do you make to your client to correct inventory?
Post a Consumption Journal; for the components enter a line with the production order, the item number, and a negative quantity.
Production order statistics can be used to review actual and expected costs and capacity. What costs can be reviewed in production order statistics? Choose the 3 that apply.
You are the consultant on a Microsoft Dynamics NAV 2009 implementation. You are assisting your client set up routings for manufacturing bicycles. For this particular bike, the frame is painted first and then the front and back wheel assemblies are completed simultaneously prior to the final assembly. Your client has set up the following routing lines. Operation Number Description 10 Painting 20 Front Wheel 30 Back Wheel 40 Final Assembly What entries must be made in the Next Operation No. and Previous Operation No. fields on the routing lines for parallel scheduling to occur?
Painting Next Operation No. = 20 and 30Front Wheel Previous Operation No. = 10, Next Operation No. = 40Back Wheel Previous Operation No. = 10, Next Operation No. = 40Final Assembly Previous Operation No. = 20 and 30
You are a technical support specialist for Microsoft Dynamics NAV 2009. Your client's production planner requests assistance with production forecasts. The planner has entered a sales forecast for 500 bikes in April. Lamps are a component in the BOM for bikes (one lamp per bike) and are also sold directly to customers. For bike lamps in April, the dependent demand is 500 units and the independent demand is 20 units. The production planner wants to know the correct entry to make in April for the sales forecast for bike lamps. What entry do you tell the production planner to make in the sales forecast?
What status codes are available for production orders?
Simulated, Planned, Firm Planned, Released, Finished
The Posting FastTab on the Work Center Card has multiple cost related fields. If the Direct Unit Cost is 100, the Indirect Cost % is 15, and the Overhead Rate is 20, what is the value in the Unit Cost field?